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First Thermal Heaters

Marine High Efficiency

Helical Coil Heater

 

Marine High Efficiency Helical Coil Heater

Model MHEHC

FOR HIGH TEMPERATURE HEAT TRANSFER SYSTEMS ON BOARD SHIP MHEHC complies with ABS and USCG requirements

  • No Refractory
  • Low Maintenance
  • ASME CODE STAMPED
  • Efficiencies to 89%
  • Capacities from 1,000,000
    through 24,000,000 BTU/Hr.
  • Tremendous Fuel Savings
  • Less Deck Space Required
  • CUSTOMIZED OPTIONS AVAILABLE
  • Up to 400°F Operation
  • Compact Marine Horizontal Designs
  • Three-Pass, Dual-Coil Design

  • 3-Pass Design

    Three-pass combustion gas flow for up to 89% net efficiency. Sixteen standard models with capacities from 1,000,000 through 24,000,000 BTU/Hr. The First Thermal Model MHEHC High Efficiency Helical Coil Heaters are designed for use with heat transfer fluids in process heating applications requiring temperatures of 250°F to 400°F.

    The heat transfer surface is arranged in such a way that the flue gases are sufficiently cooled before reaching the last pass. This eliminates the need for refractory between the pipe coil and the heater shell . . . a feature that is a real plus as anyone who has experienced refractory problems in this area can testify. Shell exterior is covered with 3" insulation and stainless steel jacket.


    MHEHC Three Pass Design

    Design Covered by U.S. Patenet No. 4,357,910

    Net Efficiency for Model MHEHC

    This patented design provides the best efficiency that is economically obtainable without the addition of an external Economizer or Recuperator. However, where high fluid temperature results in high stack temperature, external heat recovery can be supplied by First Thermal Heaters.

    Stack Temp. Fluid Temp. Net Efficiency
    °F °F %
    465 400 89
    495 450 88
    558 500 86
    595 550 85

    MHEHC is available at higher temperatures. Variables become more critical at higher temperatures.
    Contact First Thermal Heaters for an evaluation.


    Design Advantages and Benefits MHEHC

    Patented design.
    Up to 89% net efficiency, without the addition of an external Economizer or Recuperator
    Coil is designed to maintain optimum fluid velocities through the heater, based on pumping rate required in system
    Coil life is extended due to proper length-to-diameter and conservative heat flux rate
    Coil supports are not exposed to radiant heat, eliminating costly downtime and repairs.
    No internal refractory between the coil and the shell
    Exterior shell is covered by 3" of blanket insulation with an aluminum jacket
    Shell, minimum 1/4" thick, is supported by a rigid structural steel skid
    Low stack temperatures
    ASME Code construction
    Structural steel supports are welded in accordance with AWS
    Completely packaged — burner, burner controls and control panel including temperature indicators, pressure switches, and fluid-flow protection - all pre-piped, wired, and factory- tested for proper, fully-automatic operation.
    NEMA Control Panel — with full programming combustion safeguard (ultraviolet detection), fluid temperature and pressure controls, motor starters, relays, operating switches and lights to indicate operating conditions
    Low maintenance — thermal fluid does not cause scale or corrosion
    Conservative design — increases equipment life and reduces downtime
    Factory-trained service personnel — available for start-up, operator training and fast emergence service
    Computer design — We are experts in the heat transfer business and can provide computer design for proper flux, film, and tubewall temperatures, velocity, delta t and delta p to stay well within the limitations of the thermal fluid and to fit your system requirements
    Wide choice of fuels — natural, mixed, manufactured, LP gas, fuel oils, and combination gas/oil firing.

    High Efficiency

    Our Model MHEHC heaters operate at the highest net efficiency (81% to 89% depending on operating temperature) that is economically feasible in transferring heat to a high-temperature thermal fluid. While heaters of other designs require the addition of a recuperator to achieve

    these efficiencies, the First Thermal Model MHEHC provides these high efficiencies in a single package. However, should even higher efficiencies be required, a recuperator can be added to utilize the heat in exhaust gases to heat combustion air.

    Low Fuel Cost Using MHEHC

    Because of high fuel costs, operating efficiency is an item of prime importance. The investment in a High Efficiency Heater and/or Recuperator will quickly prove its worth in fuel savings. The payback time is usually one year, or less, at which time the fuel savings go directly into operating profit.

    Increasing the net operating efficiency or a heater from 75% to 85% represents an efficiency increase of 10% and fuel savings of 11-3/4%.

    Fuel Cost Example for a 10,000,000 BTU/Hr Output Heater

    Net Efficiency Natural Gas No. 2 Fuel Oil No. 6 Fuel Oil
    75% $246,154 $617,157 $410,303
    85% $217,190 $544,581 $362,652

    Yearly Savings

    $28,964 $72,576 $48,251

    Based on Natural Gas @ $2.00 / 1000 FT3.;
    No. 2 Oil @ 72¢ / Gal.; No. 6 Oil @ 52¢ / Gal.;
    and 8,400 hours of operation.


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    Heaters

    1100 Industrial Blvd.
    Louisville, KY 40219
    Phone: (800)665-4251, (502)962-2883
    Fax: (502)969-9028
    email:mail@first-thermal.com